Preliminary trial test
Before producing an embossing roller prototype, we perform plain prototyping using a trial press mold to show what negative molds and positive molds are placed on customer-supplied material.
Cost for this preliminary test will be incurred, but this enables a low-cost check.
It will show the appearance of the completed product, possible breaking during molding, and expansion.
 Molded composite mesh sheet |
 Molded laminated steel sheets |
 Molded magnesium sheet |
 Molded thin etching sheets |
 Molded nonwoven mats |
 Molded specially coated steel sheet |
 Molded expandable metal sheet |
 Molded natural wood veneer composite sheet |
 Molded steel sheet reproducing Japanese traditional gold brocade pattern |
 Molded silicate calcium board |
 Molded punched metal sheets |
 Molded colored SUS sheets |
Evaluation prototyping test
Prototyping press molds
BPrototyping by a press mold is available from a minimum size of 100 mm × 100 mm.
A mold using special resin is produced with a short lead time.
If the actual material used for molding is supplied, we can perform prototyping.
 Prototyping press system, 300 tons |
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Prototyping embossing roller
We will produce a trial embossing roller to suit our embossing test system and perform prototyping
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Prototyping press system
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Hydraulic press system for press prototyping (Product of Osaka Jack, with a capacity of 600 tons) We have introduced a hydraulic press system for the prototyping press (product of Osaka Jack, with a capacity of 600 tons). The maximum molding size has been enlarged to 850 mm × 700 mm. |
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Hydraulic press system for the prototyping press (product of Osaka Jack, with a capacity of 300 tons) Hydraulic press system for the prototyping press (product of Osaka Jack, with a capacity of 300 tons). The maximum molding size of this system is 800 mm × 550 mm. |
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Hydraulic press system for the prototyping press (product of Osaka Jack, with a capacity of 100 tons) We provide a hydraulic press system for the prototyping press (product of Osaka Jack, with a capacity of 100 tons) with a hot plate unit, enabling a heating press test. The maximum molding size is 300 mm × 300 mm. |
Evaluation of molded products
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By digitizing molded products, we perform data analysis to visualize differences between actual mold data and molded products. |
| For the above-mentioned prototyping mold production, mold prototyping, molded product evaluation and data analysis, we will be pleased to provide a detailed explanation. Please send us a request. |