Embossing Rollers

Embossing rollers typically have the following applications and characteristics.

Material	Resin
	Metal (iron or aluminum)
Shape and item	Negative molds(mold shape only)	Embossing roller
	Positive molds and negative molds (upper and lower molds)	Matched steel embossing
	Positive molds and negative molds (upper and lower molds; fine patterns)	Micro-embossing
	Special	Heating roller

１）Embossing roller for ceramic exterior material

Application	For ceramic exterior material (Patterns are marked on the extruded ceramic base material.)
Characteristics	Suited for deep, complicated patterns
Shape	Negative molds (mold shape)
Material	Resin	Flexibly and speedily accommodates design changes and can be used for mass production
		Partial processing and modification available
		Recyclable as the resin part is changeable
	Metal (aluminum)	Can be chrome-plated (surface reinforcement by chrome plating)

Resin embossing roller

Aluminum embossing roller being processed

２）Embossing rollers for paper manufacturing

Application	For paper manufacturing
Characteristics	Applicable to a wide range of applications, from fine dimples to the natural texture of Japanese traditional paper
Shape	Negative molds (mold shape) plus elastic rubber roller, positive molds and negative molds (upper and lower molds), special (heating roller)
Material	Resin	Applicable to mass production
	Metal (iron or aluminum)	Applicable to heating rollers Aluminum, duralumin, iron plus chrome plating, etc.

It is possible to have the finishing checked in advance, using a 100 × 100 mm plain press, after the design is determined and CG is approved.

Resin embossing rollers
Various patterns can be seen.

Matched steel resin embossing rollers

３）Embossing rollers for resin film

Application	For resin film
Characteristics	Fine patterns can be reproduced.
Shape	Negative molds (mold shape)
Material	Metal (aluminum, brass, etc.). Can be used for hot methods.

Brass embossing rollers can reproduce fine patterns.

Duralumin embossing roller

４）Micro-embossing (micromachining technology)

We are committed to developing various micro-embossing technologies.

Application	For micromachining
Characteristics	Applicable to various patterns, such as micro-dotting, V-notching and hairline machining
Shape	Negative molds (mold shape), and positive molds and negative molds (upper and lower molds, super-fine)
Material	Aluminum	JIS 7075, JIS 5052, etc. Can be treated with alumite treatment and Teflon.
	Iron	SCM steel, die steel, etc. Can be treated by vacuum hardening, Tufftride treatment, and nitriding.

Production of a micro-embossing system

We can supply a plain embossing system suited for your embossing rollers. This system will enable you to verify the desktop evaluation at hand.

Please send us inquiries for more details.

Most of our products involve newly developed technology.
We start equipment production, prototyping, joint development or entrusted research after signing a non-disclosure contract where necessary.

５）Embossing rollers for the mass production of metal exterior material

Application	For the mass production of metal exterior material
Characteristics	Applicable to mass production of 6-mm pattern depth
Shape	Negative molds and positive molds (upper and lower molds)
Material	Resin, metal

Prototyping using a trial press of 300 × 300 or 500 × 500
Please send an inquiry for more details.

NDeep-drawing resin embossing rollers are being processed.

Unprecedently deep drawing is available.

６）Difficult-to-machine material processing

We are trying to micromachine extremely hard, difficult-to-machine material (presses and embossing rollers).
We machine quenched die steel as an example. The maximum hardness is about HRC55. Please send an inquiry for more details.

７）Lace paper embossing roller

This roller provides a form on a sheet while cutting into fine shapes.
The paper is normally placed under a whole cake or used to decorate desserts. The transfer of a detailed design and cutting can be performed.