We are equipped with the following machines
Large-sized machining center (for processing large-sized rollers and molds), installed in June 2019
OKK VP1200-30L
 |
Processing capacity：High-speed, high-precision hyper machining center 3050 × 1300 × 460 Comment：For heavy-duty machining for large-sized metal rollers and metal press molds. Simultaneously controlling four axes, this machining center can process rollers made from difficult-to-machine metal material up to 600 in diameter and 3000 in width. |
Large-sized machining center (for processing large-sized rollers and molds), installed in July 2013
OKK VP1200-30L
 |
Processing capacity：High-speed, high precision hyper machining center 3050 × 1300 × 460 Comment：For heavy-duty machining for large-sized metal rollers and metal press molds. Simultaneously controlling four axes, this machining center can process rollers made from difficult-to-machine metal material up to 600 in diameter and 3000 in width. |
Large-sized machining center (double-column)
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Processing capacity：Double-column high-speed machining center 4000 × 2000 × 400
Comment：For large-sized press molds and design models. Simultaneously controlling four axes, this MC can process resin or aluminum rollers. |
Middle-sized machining center (for processing of middle-sized rollers and molds)
OKK VM-７Ⅲ
 |
Processing capacity：Vertical machining center 1500 × 750 × 650 Comment：This machining center is used for heavy-duty machining of duralumin or heavier. Controlling four axes simultaneously, this machining center can machine rollers made from difficult-to-machine metal materials. |
Machine list
Head office and factory (Main Factory: MF), Research and Development Center (R&D)
| Machine name・specifications・size | Qty. | Place |
| High-speed, high-precision double-column machining center (OKK VP1200-30L) (X 3000 mm × Y 1300 mm × Z 460 mm) |
2 units | MF |
| Large-sized high-speed double-column machining center (X 4000 mm × Y 2000 mm × Z 400 mm) |
2 units | R＆D |
|
Middle-sized high-speed machining center (OKK VM-7III) |
2 units | MF/R＆D |
| Rotary indexer | 6 units | MF/R＆D |
| General purpose universal milling machine | 1 unit | R＆D |
| General purpose small lathe | 1 unit | MF |
| Large-sized radial drill (Tominaga RH-1300) | 1 unit | MF |
| Large-sized vacuum agitation resin pouring machine and vacuum pump | 1 unit | R＆D |
| Large-sized oven (X 4400 mm × Y 2200 mm × Z 2000 mm) | 1 unit | R＆D |
| Middle sized oven (X 700 mm × Y 770 mm × Z 1200 mm) | 1 unit | R＆D |
| 5.0-ton crane | 1 unit | R＆D |
| 2.8-ton crane | 2 units | MF/R＆D |
| 0.5-ton crane | 2 units | MF/R＆D |
| Screw compressor (Hitachi OSP-7.5 kW) | 3 units | MF/R＆D |
| Surface plate (3000 mm × 1500 mm) | 1 unit | R＆D |
| Surface plate（1800ｍｍｘ900ｍｍ） | 1 unit | R＆D |
| Metal saw Luxo U500 | 1 unit | R＆D |
| Dust collector | 3 units | MF/R＆D |
| Room air conditioner | 1 set | MF/R＆D |
| Machine name・specifications・size | Qty. | Place |
| 3D fiber laser processer (100 kW) | 1 unit | R＆D |
| 2D fiber laser processer（20KW) | 1 unit | R＆D |
| Prototyping press molding machine, 300 tons Maximum molding size (800 mm × 550 mm), product of Osaka Jack |
1 unit | R＆D |
| Prototyping press molding machine, 600 tons Maximum molding size(850 mm × 700 mm), product of Osaka Jack |
1 unit | R＆D |
| Prototyping press molding machine 100 tons / Heat-pressing machine Maximum molding size (300 mm × 300 mm), product of Osaka Jack |
1 unit | R＆D |
| Prototyping press molding machine, 20 tons Maximum molding size (100 mm × 100 mm) |
1 unit | R＆D |
| Noncontact 3D measuring machine (high-performance model installed in April 2018) | 2 units | R＆D |
| Noncontact 3D measuring machine | 1 unit | R＆D |
| Contact 3D measuring machine | 1 unit | R＆D |
| Thermography FLIA (CPA-0150A), product of Chino Corp. | 1 unit | R＆D |
| Micro-embossing molding prototyping machine | 5 set | R＆D |
| Digital microscope and imaging machine (Product of Asahi Kogakuki Manufacturing, MS-200); maximum power, 2000 times | 1 set |
R＆D |
| Digital microscope and imager (Product of Scala, DG-3x, X25-200) | 1 set | R＆D |
| Stereomicroscope (Product of PEAK, 2034-100 and other) | 3 units | R＆D |
| 3D printer | 1 unit | R＆D |
System Design Room
| High-performance personal computers | 15 units | MF/R＆D |
| Reverse engineering system | 1 set | MF/R＆D |
| 3D CAD CAM system | 1 set | MF/R＆D |
| Large-capacity optical communication system | 1 set | MF/R＆D |
| NTT information security system | 1 set | MF/R＆D |
Maximum processing size
| Press molds and design models (flat sheet shape) |
4000ｍｍ ｘ 2000ｍｍ ｘ 400ｍｍ | R＆D |
| Embossing roller (roller shape) | φ600ｍｍ Ｌ＝3000ｍｍ | MF |
Maximum measurement size
| Press molds and design models Mold base material (flat sheet shape) |
4000ｍｍ ｘ 2000ｍｍ ｘ 400ｍｍ | R＆D |
| Embossing roller (roller shape) | φ450ｍｍ Ｌ＝3500ｍｍ | R＆D |
Please send us an inquiry because the processing and measurement ranges differ depending on the roller shaft shape.
Maximum loading weight: 1500 kg