{"id":852,"date":"2018-02-14T18:05:03","date_gmt":"2018-02-14T09:05:03","guid":{"rendered":"http:\/\/mikiss.co.jp\/eng\/?page_id=852"},"modified":"2019-11-29T17:26:27","modified_gmt":"2019-11-29T08:26:27","slug":"emboss","status":"publish","type":"page","link":"https:\/\/mikiss.co.jp\/eng\/kanagataseisaku\/emboss\/","title":{"rendered":"Embossing Rollers"},"content":{"rendered":"

 <\/p>\n\n\n\n
\"\"<\/td>\n\"\"<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Embossing rollers typically have the following applications and characteristics.<\/p>\n\n\n\n\n\n\n\n\n
Material<\/td>\nResin<\/td>\n<\/tr>\n
Metal (iron or aluminum)<\/td>\n<\/tr>\n
Shape and item<\/td>\nNegative molds(mold shape only)<\/td>\nEmbossing roller<\/td>\n<\/tr>\n
Positive molds and negative molds (upper and lower molds)<\/td>\nMatched steel embossing<\/td>\n<\/tr>\n
Positive molds and negative molds (upper and lower molds; fine patterns)<\/td>\nMicro-embossing<\/td>\n<\/tr>\n
Special<\/td>\nHeating roller<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n


\n<\/p>\n

\uff11\uff09Embossing roller for ceramic exterior material<\/h2>\n\n\n\n\n\n\n\n\n\n
Application<\/td>\nFor ceramic exterior material (Patterns are marked on the extruded ceramic base material.)<\/td>\n<\/tr>\n
Characteristics<\/td>\nSuited for deep, complicated patterns<\/td>\n<\/tr>\n
Shape<\/td>\nNegative molds (mold shape)<\/td>\n<\/tr>\n
Material<\/td>\nResin<\/td>\nFlexibly and speedily accommodates design changes and can be used for mass production<\/td>\n<\/tr>\n
Partial processing and modification available<\/td>\n<\/tr>\n
Recyclable as the resin part is changeable<\/td>\n<\/tr>\n
Metal (aluminum)<\/td>\n\n

Can be chrome-plated (surface reinforcement by chrome plating)<\/p>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n
\"\"<\/td>\n\"\"<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n
\n

Resin embossing roller<\/p>\n<\/td>\n

Aluminum embossing roller being processed<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

\uff12\uff09Embossing rollers for paper manufacturing<\/h2>\n\n\n\n\n\n\n\n
Application<\/td>\nFor paper manufacturing<\/td>\n<\/tr>\n
Characteristics<\/td>\nApplicable to a wide range of applications, from fine dimples to the natural texture of Japanese traditional paper<\/td>\n<\/tr>\n
Shape<\/td>\nNegative molds (mold shape) plus elastic rubber roller, positive molds and negative molds (upper and lower molds), special (heating roller)<\/td>\n<\/tr>\n
Material<\/td>\nResin<\/td>\nApplicable to mass production<\/td>\n<\/tr>\n
\n

Metal (iron or aluminum)<\/p>\n<\/td>\n

\n

Applicable to heating rollers
\n Aluminum, duralumin, iron plus chrome plating, etc.<\/p>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

It is possible to have the finishing checked in advance, using a 100 \u00d7 100 mm plain press, after the design is determined and CG is approved.<\/p>\n\n\n\n
\"\u6a39\u8102\u88fd\u30a8\u30f3\u30dc\u30b9\u30ed\u30fc\u30eb\"<\/td>\n\"\u30b9\u30c1\u30fc\u30eb\u30de\u30c3\u30c1\u306e\u6a39\u8102\u88fd\u30a8\u30f3\u30dc\u30b9\u30ed\u30fc\u30eb\"<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n
\n

Resin embossing rollers
\n Various patterns can be seen.<\/p>\n<\/td>\n

Matched steel resin embossing rollers<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

\uff13\uff09Embossing rollers for resin film<\/h2>\n\n\n\n\n\n\n
Application<\/td>\nFor resin film<\/td>\n<\/tr>\n
Characteristics<\/td>\nFine patterns can be reproduced.<\/td>\n<\/tr>\n
Shape<\/td>\nNegative molds (mold shape)<\/td>\n<\/tr>\n
Material<\/td>\nMetal (aluminum, brass, etc.). Can be used for hot methods.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

 <\/p>\n\n\n\n
\"\u771f\u936e\u88fd\u30a8\u30f3\u30dc\u30b9\u30ed\u30fc\u30eb\"<\/td>\n\"\u30b8\u30e5\u30e9\u30eb\u30df\u30f3\u88fd\u30a8\u30f3\u30dc\u30b9\u30ed\u30fc\u30eb\"<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n
Brass embossing rollers can reproduce fine patterns.<\/td>\nDuralumin embossing roller<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

\uff14\uff09Micro-embossing (micromachining technology)<\/h2>\n

We are committed to developing various micro-embossing technologies.<\/p>\n\n\n\n\n\n\n\n
Application<\/td>\nFor micromachining<\/td>\n<\/tr>\n
Characteristics<\/td>\nApplicable to various patterns, such as micro-dotting, V-notching and hairline machining<\/td>\n<\/tr>\n
Shape<\/td>\nNegative molds (mold shape), and positive molds and negative molds (upper and lower molds, super-fine)<\/td>\n<\/tr>\n
Material<\/td>\nAluminum<\/td>\nJIS 7075, JIS 5052, etc. Can be treated with alumite treatment and Teflon.<\/td>\n<\/tr>\n
Iron<\/td>\nSCM steel, die steel, etc. Can be treated by vacuum hardening, Tufftride treatment, and nitriding.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Production of a micro-embossing system<\/h4>\n

We can supply a plain embossing system suited for your embossing rollers. This system will enable you to verify the desktop evaluation at hand.<\/p>\n

\n\n\n\n
\"microemboss1\"<\/td>\n\"trial<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n
Please send us inquiries for more details.<\/h6>\n

Most of our products involve newly developed technology.
\n We start equipment production, prototyping, joint development or entrusted research after signing a non-disclosure contract where necessary.<\/p>\n

\uff15\uff09Embossing rollers for the mass production of metal exterior material<\/h2>\n\n\n\n\n\n\n
Application<\/td>\nFor the mass production of metal exterior material<\/td>\n<\/tr>\n
Characteristics<\/td>\nApplicable to mass production of 6-mm pattern depth<\/td>\n<\/tr>\n
Shape<\/td>\nNegative molds and positive molds (upper and lower molds)<\/td>\n<\/tr>\n
Material<\/td>\nResin, metal<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

Prototyping using a trial press of 300 \u00d7 300 or 500 \u00d7 500
\n Please send an inquiry for more details.<\/p>\n\n\n\n
\"\u6df1\u7d5e\u308a\u6a39\u8102\u30a8\u30f3\u30dc\u30b9\u30ed\u30fc\u30eb\"<\/td>\n\"\u6df1\u7d5e\u308a\"<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n
NDeep-drawing resin embossing rollers are being processed.<\/td>\nUnprecedently deep drawing is available.<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

\uff16\uff09Difficult-to-machine material processing<\/h2>\n

We are trying to micromachine extremely hard, difficult-to-machine material (presses and embossing rollers).
\n We machine quenched die steel as an example. The maximum hardness is about HRC55. Please send an inquiry for more details.<\/p>\n

\uff17\uff09Lace paper embossing roller<\/h2>\n

This roller provides a form on a sheet while cutting into fine shapes.
\n The paper is normally placed under a whole cake or used to decorate desserts. The transfer of a detailed design and cutting can be performed.<\/p>\n

\uff11\uff0eBefore the roller is produced, prototyping pressing is performed (duralumin mold).<\/h4>\n\n\n\n
\"\u8a66\u4f5c\u30d7\u30ec\u30b9\"<\/td>\n <\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

\uff12\uff0eLace-paper embossing roller<\/h4>\n\n\n\n
\"\u30ec\u30fc\u30b9\u30da\u30fc\u30d1\u30fc\u30a8\u30f3\u30dc\u30b9\u30ed\u30fc\u30eb\uff11\"<\/td>\n\"\u30ec\u30fc\u30b9\u30da\u30fc\u30d1\u30fc\u30a8\u30f3\u30dc\u30b9\u30ed\u30fc\u30eb\uff12\" <\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

\uff13\uff0eLace-paper (completed product)<\/h4>\n\n\n\n
\"\u30ec\u30fc\u30b9\u30da\u30fc\u30d1\u30fc\u5b8c\u6210\u54c1\"<\/td>\n\"\u30ec\u30fc\u30b9\u30da\u30fc\u30d1\u30fc\u5b8c\u6210\u54c1\"<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n\n\n\n
\"\u30ec\u30fc\u30b9\u30da\u30fc\u30d1\u30fc\u5b8c\u6210\u54c1\"<\/td>\n <\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n","protected":false},"excerpt":{"rendered":"

  Embossing rollers typically have the following applications and characteristics. Material Resin Metal ([…..]<\/p>\n","protected":false},"author":2,"featured_media":0,"parent":844,"menu_order":4,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-852","page","type-page","status-publish","hentry"],"aioseo_notices":[],"_links":{"self":[{"href":"https:\/\/mikiss.co.jp\/eng\/wp-json\/wp\/v2\/pages\/852"}],"collection":[{"href":"https:\/\/mikiss.co.jp\/eng\/wp-json\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/mikiss.co.jp\/eng\/wp-json\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/mikiss.co.jp\/eng\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/mikiss.co.jp\/eng\/wp-json\/wp\/v2\/comments?post=852"}],"version-history":[{"count":39,"href":"https:\/\/mikiss.co.jp\/eng\/wp-json\/wp\/v2\/pages\/852\/revisions"}],"predecessor-version":[{"id":2570,"href":"https:\/\/mikiss.co.jp\/eng\/wp-json\/wp\/v2\/pages\/852\/revisions\/2570"}],"up":[{"embeddable":true,"href":"https:\/\/mikiss.co.jp\/eng\/wp-json\/wp\/v2\/pages\/844"}],"wp:attachment":[{"href":"https:\/\/mikiss.co.jp\/eng\/wp-json\/wp\/v2\/media?parent=852"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}